How a MESHPRO Grip Is Made – A Look Behind the Scenes

How a MESHPRO Grip Is Made – A Look Behind the Scenes

How is a MESHPRO grip actually made? From the initial digital sketch to industrial 3D printing and careful final assembly, every grip goes through a thoughtfully designed process. Cutting-edge technologies like HP Multi Jet Fusion are used in combination with precise design and skilled craftsmanship. In this article, we’ll show you how raw data turns into a high-quality, functional, and ergonomic grip for pistol or rifle – either custom-made or as a perfectly fitting standard model.

1. 3D Design: Creating the Perfect Grip Model

At MESHPRO, everything starts with digital design – with a distinction made between standard and custom grips.

For all common pistol and rifle models, we offer standard grips in four sizes (XS to L) for both left- and right-handed shooters. These are precisely matched to the specific firearm and designed in our signature mesh structure – no expensive or bulky adapter needed.

When it comes to custom-made grips via our configurator, we take it one step further: instead of modifying a standard grip, we create a fully individualized model. Dozens of measurement points are captured from the shooter’s hand – including finger length and thickness, hand width, and more – and directly integrated into the digital design. Alternatively, we can perform a high-precision scan of an existing grip and use this data to create a custom MESH grip.

Before moving to production, every model is manually refined and checked:

• Inspection for artifacts
• Visibility of engravings or labels
• Validation of measurements and overall size
• Compliance with competition rules

By the way: While the mesh structure's reduced weight is a real benefit for rifle grips, pistol grips are deliberately made heavier to achieve a similar weight to traditional wooden grips and maintain pistol balance.

2. Production: High-Precision 3D Printing with HP Multi Jet Fusion

At MESHPRO, we use HP’s industrial-grade Multi Jet Fusion (MJF) 3D printing – a technology that delivers highly precise and durable components. Fine nylon powder (PA12) is applied layer by layer, and a special fusing agent marks the desired areas, which are then selectively fused by heat. This process produces detailed, robust grips in a short time – ideal for competitive shooting.

Each print begins with a “print job” – a file that arranges multiple grip models within the printer's build chamber to maximize space efficiency. The printing process takes about 12 hours. Afterwards, the parts must cool down inside the printer for 48 hours to prevent internal stress. Only then can the so-called print cake (the powder-filled build volume) be opened. Like a miniature excavation site, the grips are carefully uncovered using suction and brushes.

Next, the grips are blasted to remove remaining powder from pores and fine details. They are then dyed to achieve the characteristic MESHPRO black. Without this step, the parts would remain light gray and prone to discoloration. Important to note: Only black dye offers consistent coverage – which is why MESHPRO grips are exclusively available in black.

Finally, a meticulous quality control is carried out. Each grip is individually inspected – only flawless parts move on to final assembly. The rest are consistently rejected.

3. Final Assembly: The Finishing Touch

Once produced, the grips are assembled – transforming a precision part into a fully functional MESHPRO grip. Depending on the grip and weapon type, different assembly steps are required. For both pistol and rifle grips, components such as screws, bushings, and brackets are used to ensure a secure and stable fit on the weapon. For pistols, the hand edge rest is also mounted at this stage.

Besonders bei Maßanfertigungen aus dem Konfigurator sind zusätzliche Arbeitsschritte notwendig: Hier werden beispielsweise je nach Konfiguration Moosgummielemente an definierten Stellen eingeklebt, um den Halt zu verbessern oder Druckstellen zu vermeiden. Jeder Griff wird dabei sorgfältig vorbereitet, montiert und auf Passgenauigkeit sowie Vollständigkeit geprüft.

We also take packaging seriously: all grips are safely packed for shipping. For custom pistol grips, we use special HEXpand packaging that flexibly adapts to the shape of the grip and ensures safe delivery.

Precision That Performs – With an Eye for Detail

From the first digital design to the ready-to-install grip, MESHPRO relies on advanced technology, smart design, and top-tier quality. Each grip is crafted, tested, and assembled with great care and attention – whether it’s a standard model or a custom-made solution. Thanks to the innovative mesh structure and precise manufacturing, MESHPRO grips offer excellent ergonomics, optimal ventilation, and reliable performance for your next competition.

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